سيلان (مركب كيميائي) Silane

(تم التحويل من Silane)
سيلان (مركب كيميائي)
Stereo structural formula of silane
Ball-and-stick model of silane
Spacefill model of silane
الأسماء
اسم أيوپاك
Silane
اسم أيوپاك النظامي
Silicane
أسماء أخرى
  • Monosilane
  • Silicon(IV) hydride
  • Silicon tetrahydride
المُعرِّفات
رقم CAS
3D model (JSmol)
ChEBI
ChemSpider
ECHA InfoCard 100.029.331 Edit this at Wikidata
مرجع Gmelin 273
رقم RTECS
  • VV1400000
UNII
UN number 2203
الخصائص
الصيغة الجزيئية H4Si
كتلة مولية 32.12 g mol-1
المظهر Colorless gas
الرائحة Repulsive[1]
الكثافة 1.313 g/L[2]
نقطة الانصهار
نقطة الغليان
قابلية الذوبان في الماء Reacts slowly[2]
ضغط البخار >1 atm (20 °C)[1]
البنية
الشكل الجزيئي Tetrahedral
r(Si-H) = 1.4798 Å[3]
Dipole moment 0 D
الكيمياء الحرارية
الإنتالپية المعيارية
للتشكل
ΔfHo298
34.31 kJ/mol
Standard molar
entropy
So298
204.61 J/mol·K
سعة الحرارة النوعية، C 42.81 J/mol·K
المخاطر
خطر رئيسي Extremely flammable, pyrophoric in air, toxic
صفحة بيانات السلامة ICSC 0564
ن.م.ع. مخطط تصويري الرمز التصويري للهب في النظام المنسق عالمياً لتصنيف وعنونة الكيماويات (GHS) الرمز التصويري للجمجمة والعظمتين المتصالبتين في Globally Harmonized System of Classification and Labelling of Chemicals (GHS)
ن.م.ع. كلمة الاشارة Danger
H220
P210, P222, P230, P280, P377, P381, P403, P410+P403
NFPA 704 (معيـَّن النار)
Flammability code 4: سوف يتبخر بسرعة أو بالكامل تحت الضغط الجوي والحرارة العاديين، أو أنه بالفعل منتشر في الجو وجاهز للاشتعال. نقطة الوميض تحت 23 °س (73 °ف). مثل: پروپانHealth code 2: التعرض الشديد أو المتواصل ولكن ليس بمزمن قد يتسبب في عجز مؤقت أو جرح بُحتمل بقاؤه. مثل الكلوروفورمReactivity code 3: قادر على التفجير أو التحلل المتفجر ولكنه يتطلب مصدر بدء قوي ، يجب تسخينه في الحجز قبل البدء ، أو يتفاعل بشكل متفجر مع الماء ، أو سوف ينفجر إذا صدم بشدة. على سبيل المثال پروكسيد الهيدروجينSpecial hazards (white): no codeNFPA 704 four-colored diamond
4
2
3
نقطة الوميض Not applicable, pyrophoric gas
~ 18 °C (64 °F; 291 K)
حدود الانفجار 1.37–100%
حدود التعرض الصحية بالولايات المتحدة (NIOSH):
PEL (المسموح)
None[1]
REL (الموصى به)
TWA 5 ppm (7 mg/m3)[1]
IDLH (خطر عاجل)
N.D.[1]
مركبات ذا علاقة
tetrahydride compounds ذات العلاقة
Methane
Germane
Stannane
Plumbane
مركـّبات ذات علاقة
Phenylsilane
Vinylsilane
Disilane
Trisilane
ما لم يُذكر غير ذلك، البيانات المعطاة للمواد في حالاتهم العيارية (عند 25 °س [77 °ف]، 100 kPa).
YesY verify (what is YesYX mark.svgN ?)
مراجع الجدول

Silane (Silicane) is an inorganic compound with chemical formula SiH
4
. It is a colorless, pyrophoric, toxic gas with a sharp, repulsive, pungent smell, somewhat similar to that of acetic acid.[4] Silane is of practical interest as a precursor to elemental silicon. Silane with alkyl groups are effective water repellents for mineral surfaces such as concrete and masonry. Silanes with both organic and inorganic attachments are used as coupling agents. They are commonly used to apply coatings to surfaces or as an adhesion promoter.[5]

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Production

Commercial-scale routes

Silane can be produced by several routes.[6] Typically, it arises from the reaction of hydrogen chloride with magnesium silicide:

Mg
2
Si + 4 HCl → 2 MgCl
2
+ SiH
4

It is also prepared from metallurgical-grade silicon in a two-step process. First, silicon is treated with hydrogen chloride at about 300 °C to produce trichlorosilane, HSiCl3, along with hydrogen gas, according to the chemical equation

Si + 3 HCl → HSiCl
3
+ H
2

The trichlorosilane is then converted to a mixture of silane and silicon tetrachloride:

4 HSiCl
3
→ SiH
4
+ 3 SiCl
4

This redistribution reaction requires a catalyst.

The most commonly used catalysts for this process are metal halides, particularly aluminium chloride. This is referred to as a redistribution reaction, which is a double displacement involving the same central element. It may also be thought of as a disproportionation reaction, even though there is no change in the oxidation number for silicon (Si has a nominal oxidation number IV in all three species). However, the utility of the oxidation number concept for a covalent molecule[vague], even a polar covalent molecule, is ambiguous.[بحاجة لمصدر] The silicon atom could be rationalized as having the highest formal oxidation state and partial positive charge in SiCl
4
and the lowest formal oxidation state in SiH
4
, since Cl is far more electronegative than is H.[بحاجة لمصدر]

An alternative industrial process for the preparation of very high-purity silane, suitable for use in the production of semiconductor-grade silicon, starts with metallurgical-grade silicon, hydrogen, and silicon tetrachloride and involves a complex series of redistribution reactions (producing byproducts that are recycled in the process) and distillations. The reactions are summarized below:

  1. Si + 2 H
    2
    + 3 SiCl
    4
    → 4 SiHCl
    3
  2. 2 SiHCl
    3
    → SiH
    2
    Cl
    2
    + SiCl
    4
  3. 2 SiH
    2
    Cl
    2
    → SiHCl
    3
    + SiH
    3
    Cl
  4. 2 SiH
    3
    Cl → SiH
    4
    + SiH
    2
    Cl
    2

The silane produced by this route can be thermally decomposed to produce high-purity silicon and hydrogen in a single pass.

Still other industrial routes to silane involve reduction of silicon tetrafluoride (SiF
4
) with sodium hydride (NaH) or reduction of SiCl
4
with lithium aluminium hydride (LiAlH
4
).

Another commercial production of silane involves reduction of silicon dioxide (SiO
2
) under Al and H
2
gas in a mixture of NaCl and aluminum chloride (AlCl
3
) at high pressures:[7]

3 SiO
2
+ 6 H
2
+ 4 Al → 3 SiH
4
+ 2 Al
2
O
3

Laboratory-scale routes

In 1857, the German chemists Heinrich Buff and Friedrich Woehler discovered silane among the products formed by the action of hydrochloric acid on aluminum silicide, which they had previously prepared. They called the compound siliciuretted hydrogen.[8]

For classroom demonstrations, silane can be produced by heating sand with magnesium powder to produce magnesium silicide (Mg
2
Si
), then pouring the mixture into hydrochloric acid. The magnesium silicide reacts with the acid to produce silane gas, which burns on contact with air and produces tiny explosions.[9] This may be classified as a heterogeneous[مطلوب توضيح] acid–base chemical reaction, since the isolated Si4− ion in the Mg
2
Si
antifluorite structure can serve as a Brønsted–Lowry base capable of accepting four protons. It can be written as

4 HCl + Mg
2
Si → SiH
4
+ 2 MgCl
2

In general, the alkaline-earth metals form silicides with the following stoichiometries: MII

2
Si
, MII
Si
, and MII
Si
2
. In all cases, these substances react with Brønsted–Lowry acids to produce some type of hydride of silicon that is dependent on the Si anion connectivity in the silicide. The possible products include SiH
4
and/or higher molecules in the homologous series Si
n
H
2n+2
, a polymeric silicon hydride, or a silicic acid. Hence, MII
Si
with their zigzag chains of Si2− anions (containing two lone pairs of electrons on each Si anion that can accept protons) yield the polymeric hydride (SiH
2
)
x
.

Yet another small-scale route for the production of silane is from the action of sodium amalgam on dichlorosilane, SiH
2
Cl
2
, to yield monosilane along with some yellow polymerized silicon hydride (SiH)
x
.[10]

Properties

Silane is the silicon analogue of methane. All four Si−H bonds are equal and their length is 147.98 pm.[11] Because of the greater electronegativity of hydrogen in comparison to silicon, this Si–H bond polarity is the opposite of that in the C–H bonds of methane. One consequence of this reversed polarity is the greater tendency of silane to form complexes with transition metals. A second consequence is that silane is pyrophoric — it undergoes spontaneous combustion in air, without the need for external ignition.[12] However, the difficulties in explaining the available (often contradictory) combustion data are ascribed to the fact that silane itself is stable and that the natural formation of larger silanes during production, as well as the sensitivity of combustion to impurities such as moisture and to the catalytic effects of container surfaces causes its pyrophoricity.[13][14] Above 420 °C (788 °F), silane decomposes into silicon and hydrogen; it can therefore be used in the chemical vapor deposition of silicon.

The Si–H bond strength is around 384 kJ/mol, which is about 20% weaker than the H–H bond in H
2
. Consequently, compounds containing Si–H bonds are much more reactive than is H
2
. The strength of the Si–H bond is modestly affected by other substituents: the Si–H bond strengths are: SiHF
3
419 kJ/mol, SiHCl
3
382 kJ/mol, and SiHMe3 398 kJ/mol.[15][16]

Applications

Monosilane gas shipping containers in Japan.

While diverse applications exist for organosilanes, silane itself has one dominant application, as a precursor to elemental silicon, particularly in the semiconductor industry. The higher silanes, such as di- and trisilane, are only of academic interest. About 300 metric tons per year of silane were consumed in the late 1990s.[needs update][14] Low-cost solar photovoltaic module manufacturing has led to substantial consumption of silane for depositing hydrogenated amorphous silicon (a-Si:H) on glass and other substrates like metal and plastic. The plasma-enhanced chemical vapor deposition (PECVD) process is relatively inefficient at materials utilization with approximately 85% of the silane being wasted. To reduce that waste and the ecological footprint of a-Si:H-based solar cells further several recycling efforts have been developed.[17][18]


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Safety and precautions

A number of fatal industrial accidents produced by combustion and detonation of leaked silane in air have been reported.[19][20][21]

Due to weak bonds and hydrogen, silane is a pyrophoric gas (capable of autoignition at temperatures below 54 °C or 129 °F).[22]

SiH
4
+ 2 O
2
→ SiO
2
+ 2 H
2
O
     
SiH
4
+ O
2
→ SiO
2
+ 2 H
2
SiH
4
+ O
2
→ SiH
2
O + H
2
O
2 SiH
4
+ O
2
→ 2 SiH
2
O + 2 H
2
SiH
2
O + O
2
→ SiO
2
+ H
2
O

For lean mixtures a two-stage reaction process has been proposed, which consists of a silane consumption process and a hydrogen oxidation process. The heat of SiO
2
(s)
condensation increases the burning velocity due to thermal feedback.[23]

Diluted silane mixtures with inert gases such as nitrogen or argon are even more likely to ignite when leaked into open air, compared to pure silane: even a 1% mixture of silane in pure nitrogen easily ignites when exposed to air.[24]

In Japan, in order to reduce the danger of silane for amorphous silicon solar cell manufacturing, several companies began to dilute silane with hydrogen gas. This resulted in a symbiotic benefit of making more stable solar photovoltaic cells as it reduced the Staebler–Wronski effect.[بحاجة لمصدر]

Unlike methane, silane is fairly toxic: the lethal concentration in air for rats (LC50) is 0.96% (9,600 ppm) over a 4-hour exposure. In addition, contact with eyes may form silicic acid with resultant irritation.[25]

In regards to occupational exposure of silane to workers, the US National Institute for Occupational Safety and Health has set a recommended exposure limit of 5 ppm (7 mg/m3) over an eight-hour time-weighted average.[26]

See also

References

  1. ^ أ ب ت ث ج NIOSH Pocket Guide to Chemical Hazards 0556
  2. ^ أ ب Haynes, p. 4.87
  3. ^ Haynes, p. 9.29
  4. ^ Greenwood, Norman N.; Earnshaw, Alan (1997). Chemistry of the Elements (2nd ed.). Butterworth-Heinemann. ISBN 978-0-08-037941-8.
  5. ^ London, Gábor; Carroll, Gregory T.; Feringa, Ben L. (2013). "Silanization of quartz, silicon and mica surfaces with light-driven molecular motors: construction of surface-bound photo-active nanolayers". Organic & Biomolecular Chemistry (in الإنجليزية). 11 (21): 3477–3483. doi:10.1039/c3ob40276b. ISSN 1477-0520. PMID 23592007. S2CID 33920329.
  6. ^ Simmler, W. "Silicon Compounds, Inorganic". Ullmann's Encyclopedia of Industrial Chemistry. Weinheim: Wiley-VCH. doi:10.1002/14356007.a24_001. {{cite encyclopedia}}: Cite has empty unknown parameter: |authors= (help)
  7. ^ Shriver and Atkins. Inorganic Chemistry (5th edition). W. H. Freeman and Company, New York, 2010, p. 358.
  8. ^ Mellor, J. W. "A Comprehensive Treatise on Inorganic and Theoretical Chemistry", vol. VI, Longmans, Green and Co. (1947), p. 216.
  9. ^ "Making Silicon from Sand". Popular Science. Archived from the original on 2010-11-29 – via Theodore Gray..
  10. ^ Mellor, J. W. "A Comprehensive Treatise on Inorganic and Theoretical Chemistry", vol. VI. Longmans, Green and Co. (1947), pp. 970–971.
  11. ^ "Maintenance". NIST. 17 October 2019.
  12. ^ Emeléus, H. J. & Stewart, K. (1935). "The oxidation of the silicon hydrides". Journal of the Chemical Society: 1182–1189. doi:10.1039/JR9350001182.
  13. ^ Koda, S. (1992). "Kinetic Aspects of Oxidation and Combustion of Silane and Related Compounds". Progress in Energy and Combustion Science. 18 (6): 513–528. Bibcode:1992PECS...18..513K. doi:10.1016/0360-1285(92)90037-2.
  14. ^ أ ب Timms, P. L. (1999). "The chemistry of volatile waste from silicon wafer processing". Journal of the Chemical Society, Dalton Transactions (6): 815–822. doi:10.1039/a806743k.
  15. ^ M. A. Brook "Silicon in Organic, Organometallic, and Polymer Chemistry" 2000, J. Wiley, New York. ISBN 0-471-19658-4.
  16. ^ "Standard Bond Energies". Michigan State University Organic Chemistry.
  17. ^ Briend P, Alban B, Chevrel H, Jahan D. American Air, Liquide Inc. (2009) "Method for Recycling Silane (SiH4)". US20110011129, EP2252550A2 .
  18. ^ Kreiger, M.A.; Shonnard, D.R.; Pearce, J.M. (2013). "Life cycle analysis of silane recycling in amorphous silicon-based solar photovoltaic manufacturing". Resources, Conservation and Recycling. 70: 44–49. Bibcode:2013RCR....70...44K. doi:10.1016/j.resconrec.2012.10.002. S2CID 3961031. Archived from the original on 2017-11-12.
  19. ^ Chen, J. R. (2002). "Characteristics of fire and explosion in semiconductor fabrication processes". Process Safety Progress. 21 (1): 19–25. doi:10.1002/prs.680210106. S2CID 110162337.
  20. ^ Chen, J. R.; Tsai, H. Y.; Chen, S. K.; Pan, H. R.; Hu, S. C.; Shen, C. C.; Kuan, C. M.; Lee, Y. C. & Wu, C. C. (2006). "Analysis of a silane explosion in a photovoltaic fabrication plant". Process Safety Progress. 25 (3): 237–244. doi:10.1002/prs.10136. S2CID 111176344.
  21. ^ Chang, Y. Y.; Peng, D. J.; Wu, H. C.; Tsaur, C. C.; Shen, C. C.; Tsai, H. Y. & Chen, J. R. (2007). "Revisiting of a silane explosion in a photovoltaic fabrication plant". Process Safety Progress. 26 (2): 155–158. doi:10.1002/prs.10194. S2CID 110741985.
  22. ^ Silane MSDS Archived 2014-05-19 at the Wayback Machine
  23. ^ V.I Babushok (1998). "Numerical Study of Low and High Temperature Silane Combustion". The Combustion Institute. 27 (2): 2431–2439. doi:10.1016/S0082-0784(98)80095-7.
  24. ^ Kondo, S.; Tokuhashi, K.; Nagai, H.; Iwasaka, M. & Kaise, M. (1995). "Spontaneous Ignition Limits of Silane and Phosphine". Combustion and Flame. 101 (1–2): 170–174. Bibcode:1995CoFl..101..170K. doi:10.1016/0010-2180(94)00175-R.
  25. ^ "MSDS for silane" (PDF). vngas.com. Archived from the original on 2009-02-20.{{cite web}}: CS1 maint: unfit URL (link)
  26. ^ "Silicon tetrahydride". NIOSH Pocket Guide to Chemical Hazards. Centers for Disease Control and Prevention. April 4, 2011. Archived from the original on July 26, 2014. Retrieved November 18, 2013.

Cited sources

External links